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Re: First Time Bronco Owner - 1969 Bronco
Posted: Tue Jan 19, 2016 10:29 am
by pgilbeau
Thanks, think I have it figured out. Parts are on the way and will just have the A/C Bracket and stuff as extras. Not sure what I want to do for a fan yet, on my Ranger I didn't like dealing with the fan clutch so I went electric, may do the same here. Got to start working on this instead of shopping.
Re: First Time Bronco Owner - 1969 Bronco
Posted: Tue Feb 16, 2016 10:55 am
by pgilbeau
If all goes well I will have my donor truck for full widths this weekend, looks like I am going to change things up and get rid of the PO front suspension set up. Going to get back to figuring out how to go full width and keep the coil overs.
Re: First Time Bronco Owner - 1969 Bronco
Posted: Tue Feb 16, 2016 11:47 am
by Jesus_man
I don't know why you couldn't do that. Just a matter of adding the proper bracketry to the full width axles.
Re: First Time Bronco Owner - 1969 Bronco
Posted: Tue Feb 16, 2016 11:54 am
by pgilbeau
Jesus_man wrote:I don't know why you couldn't do that. Just a matter of adding the proper bracketry to the full width axles.
I know it is just a matter of brackets, just worried the coil overs may be too short based on the way the PO had them mounted.
Re: First Time Bronco Owner - 1969 Bronco
Posted: Tue Feb 16, 2016 12:30 pm
by Digger
If you have 5"-6" of uptravel from static ride height, you will be fine.
What is the total travel of your coilovers?
Re: First Time Bronco Owner - 1969 Bronco
Posted: Tue Feb 16, 2016 1:08 pm
by Justin
You're welcome to swing by and take a look at my setup. I'm running about 6" of uptravel and have the track bar rubbing the oil pan at full compression.
Re: First Time Bronco Owner - 1969 Bronco
Posted: Thu Feb 25, 2016 7:58 pm
by pgilbeau
I will probably have to take you up on that sooner or later.
Re: First Time Bronco Owner - 1969 Bronco
Posted: Wed Apr 13, 2016 4:59 pm
by pgilbeau
Made some small progress this past weekend. The old steering box is out and I got most of the old bracket cut out. Mocked up the new box with the new bracket and stock pitman arm, the drag link angle is looking better now. Need to finish cleaning up the inner part of the frame, get a new drag link, and a new lower steering column. I think the lower steering column may be part of the problem I had, there is only about 1/3 of the splines on the coupler.
Re: First Time Bronco Owner - 1969 Bronco
Posted: Sat May 07, 2016 2:31 pm
by pgilbeau
Got my drag link cut and sleeved since I plan on doing an axle swap down the road. Been doing some small things while I was waiting on the drag link and I should have everything to get the front end back together at this point.
Re: First Time Bronco Owner - 1969 Bronco
Posted: Thu May 19, 2016 9:45 pm
by pgilbeau
Made some progress today and the steering is back together, was actually able to pull out of the garage and drive around. Got everything back together and the new drag link angle is looking much better with the 4x4x2 box and stock pitman arm.
Re: First Time Bronco Owner - 1969 Bronco
Posted: Fri May 20, 2016 12:40 am
by Jesus_man
Those angles look great!! Time to get it all dirty!
Re: First Time Bronco Owner - 1969 Bronco
Posted: Fri May 20, 2016 6:25 am
by Gunnibronco
Nice improvement! Glad you are sorting through the PO problems.
Re: First Time Bronco Owner - 1969 Bronco
Posted: Fri May 20, 2016 8:28 am
by pgilbeau
Jesus_man wrote:Those angles look great!! Time to get it all dirty!
Thats the plan, just got a couple small things to do first.
Gunnibronco wrote:Nice improvement! Glad you are sorting through the PO problems.
Looked at the original pic this morning and it is a huge change. The more I work on the Bronco the more I look at what the PO did and ask myself "what where they thinking?"
Re: First Time Bronco Owner - 1969 Bronco
Posted: Thu Jun 02, 2016 9:05 pm
by pgilbeau
Made some small progress today and got the wipers working. For some reason the PO had them set up so one went the right way and the other went up, much better now. Now to move onto my next project, hydroboost. After finally driving the Bronco some and not liking the brakes I decided to skip the vacuum boost and go straight to hydroboost. Got the Wild Horses kit so I could get it done quick instead of piecing stuff together.
Re: First Time Bronco Owner - 1969 Bronco
Posted: Fri Jun 03, 2016 4:02 am
by Rox Crusher
You'll love hydro boost brakes !
Re: First Time Bronco Owner - 1969 Bronco
Posted: Sat Jun 11, 2016 10:29 am
by pgilbeau
Started the hydroboost conversion today and have run into an issue already. I need to figure out what to do with the wires that run to the proportioning valve, I am replacing the existing one with one from Wild Horses. The Wild Horses valve is a one wire set up vs the stock 2 wire. Do I just splice the one into the two pink wires or ? I already know I have some work to do since I found a lovely melted mess under the electrical tape.
Re: First Time Bronco Owner - 1969 Bronco
Posted: Sat Jun 11, 2016 11:33 am
by Viperwolf1
Yes, just splice them all together.
Re: First Time Bronco Owner - 1969 Bronco
Posted: Sat Jun 11, 2016 8:07 pm
by pgilbeau
Viperwolf1 wrote:Yes, just splice them all together.
Thanks, I figured that would be the way to go.
Ended up not getting much done, repaired the melted wires, pulled all the old brake lines, proportioning valve, and master cylinder. Also found the remnants of the clutch pedal in the dash, looks like the prior owner just cut it off when they converted to auto.
Re: First Time Bronco Owner - 1969 Bronco
Posted: Tue Oct 11, 2016 8:13 pm
by pgilbeau
Looks like today is 4 months since I have posted anything to my build thread, full time college has been killing me. Got a ton of projects I intend to get going, need to work off the mountain of parts that have accumulated in my garage and get back on the road. Going to try and keep track of it all here in the thread. Here is the list:
1. Change P/S pump to dual return - DONE
2. Finish hydroboost - DONE
3. Install steering column, lower shaft, steering wheel, etc. - DONE
4. Install new seats and seat belts - DONE
5. Install winch - DONE
6. Cut old rear bumper off and install new - DONE
7. Axle swap to full widths (Farming out the axle build to speed things up and make sure the gears, etc. get set up right.) - DONE
8. Install new wheels/tires - DONE
The list is long but I intend to be done with these parts prior to December. Just ordered a ton of parts today: lockers, gears, axle shafts, ball joints, rebuild kits, bearing, and anything else needed to complete rebuilding/re-gearing the axles.
Re: First Time Bronco Owner - 1969 Bronco
Posted: Thu Oct 20, 2016 4:40 pm
by pgilbeau
Still not making as much progress as I would like, got the axles taken to be rebuilt and pulled my new wheels out from where they have been buried. Hopefully this weekend I get some time to work on getting the Bronco back together.

Re: First Time Bronco Owner - 1969 Bronco
Posted: Mon Oct 24, 2016 7:19 pm
by pgilbeau
Re: First Time Bronco Owner - 1969 Bronco
Posted: Fri Oct 28, 2016 7:43 pm
by pgilbeau
Got an awesome text today, wheels and tires are ready to go. After letting the wheels sit in my shed the last 3 years finally going to put them to use.

Re: First Time Bronco Owner - 1969 Bronco
Posted: Fri Oct 28, 2016 8:05 pm
by Eck
Those look sharp!
Re: First Time Bronco Owner - 1969 Bronco
Posted: Sat Oct 29, 2016 5:06 am
by Jesus_man
That will look the part for sure!!
Re: First Time Bronco Owner - 1969 Bronco
Posted: Sat Oct 29, 2016 8:07 am
by cravenbronco
Nice
Re: First Time Bronco Owner - 1969 Bronco
Posted: Sat Oct 29, 2016 11:35 am
by pgilbeau
Thanks guys! Got them picked up and put on.

Re: First Time Bronco Owner - 1969 Bronco
Posted: Sat Oct 29, 2016 1:49 pm
by Rox Crusher
Looking great !
Re: First Time Bronco Owner - 1969 Bronco
Posted: Fri Nov 18, 2016 5:32 pm
by pgilbeau
Todays progress: picked up my new family cage. First and last purchase at the Bronco Hut!

Re: First Time Bronco Owner - 1969 Bronco
Posted: Fri Nov 18, 2016 9:45 pm
by cravenbronco
Why is that ? Lol
Re: First Time Bronco Owner - 1969 Bronco
Posted: Fri Nov 18, 2016 9:54 pm
by Gunnibronco
cravenbronco wrote:Why is that ? Lol
Because, Bronco Hut.