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Re: First Time Bronco Owner - 1969 Bronco

Posted: Fri Nov 18, 2016 10:33 pm
by pgilbeau
cravenbronco wrote:Why is that ? Lol


Because a month and a half to do 1.5 hours of work! I won't even get into the rest of the details, I don't understand how that shop is full.

Re: First Time Bronco Owner - 1969 Bronco

Posted: Sat Nov 19, 2016 9:53 pm
by pgilbeau
Took out the old cage and test fit the new one, it actually fits really well. Going to be pulling it back out for paint.

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Re: First Time Bronco Owner - 1969 Bronco

Posted: Fri Nov 25, 2016 8:54 am
by D&D72
Looks good! Nice touch with the student driver sticker. icon biggin

Re: First Time Bronco Owner - 1969 Bronco

Posted: Wed Nov 30, 2016 9:26 am
by pgilbeau
D&D72 wrote:Looks good! Nice touch with the student driver sticker. icon biggin

Didn't mean to leave that there, been teaching my daughter to drive and forgot I stuck it there.


I haven't posted too much lately but I have been making some progress despite full time college. I got my new tilt column, lower column, and steering wheel installed and I am nearly done with the hydroboost. I just need to install the hoses, master cylinder, and bleed the brakes. Hopefully I am done with the issues of things not fitting, I guess we will see because I was having some issues with the hoses. Goal is to have it good enough to drive on the trailer by the end of the week so I can get the fab work on my front end and suspension done. Plans for the fab work are now to 3 link the front and pretty much cut out the metal from the firewall forward and tube the front under the stock sheet metal. I am also planning for the coil over hoops to be tied together. Also going to be doing away with the Holley fuel injection when I swap motors, I picked up a Fitech setup now since there is a rebate.

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Re: First Time Bronco Owner - 1969 Bronco

Posted: Wed Nov 30, 2016 9:40 am
by Jesus_man
It's going to be an amazing build!

Re: First Time Bronco Owner - 1969 Bronco

Posted: Wed Nov 30, 2016 9:56 am
by pgilbeau
Jesus_man wrote:It's going to be an amazing build!


Thanks! I am still not sure of everything but I feel like building it up and getting everything fit once is better then doing a project here and there. I am hoping the build it/disassemble for body and paint/reassemble method works out in the long run.

Re: First Time Bronco Owner - 1969 Bronco

Posted: Thu Dec 01, 2016 11:53 am
by pgilbeau
Stopped to check on my axles today and the rear is ready to go.

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Re: First Time Bronco Owner - 1969 Bronco

Posted: Thu Dec 01, 2016 1:01 pm
by Strike2
Very nice ! did you use a disc brake conversion kit for the 9"? if so what brand. I really like those beadlocks where you able to get the tires balanced or are you using bb's. Bronco looks awesome!!

Re: First Time Bronco Owner - 1969 Bronco

Posted: Thu Dec 01, 2016 1:13 pm
by pgilbeau
Strike2 wrote:Very nice ! did you use a disc brake conversion kit for the 9"? if so what brand. I really like those beadlocks where you able to get the tires balanced or are you using bb's. Bronco looks awesome!!


Disc brake kit is the DBK9TRK from MBM. As for the tires they aren't balanced, if they are bad once I start driving it I will probably go with Dyna Beads

Re: First Time Bronco Owner - 1969 Bronco

Posted: Thu Dec 01, 2016 4:12 pm
by Jesus_man
pgilbeau wrote:
Strike2 wrote:Very nice ! did you use a disc brake conversion kit for the 9"? if so what brand. I really like those beadlocks where you able to get the tires balanced or are you using bb's. Bronco looks awesome!!


The axles are being done for me by D and C Extreme here in Colorado Springs, its their disc brake kit for the 9''. As for the tires they aren't balanced, if they are bad once I start driving it I will probably go with Dyna Beads


I had great luck with the most dense airsoft pellets. I think I found some that were .25g ea, but that was a long time ago, so I could be off. Used dynabeads charts and weighed out mine.

Re: First Time Bronco Owner - 1969 Bronco

Posted: Fri Dec 09, 2016 6:13 pm
by pgilbeau
Been making progress and hoping to get a lot done over the next month while I am on break. Started picking up stuff for the ZF5 swap:

Have/enroute
ZF5
Cross member
Master cylinder/clutch rod
Clutch pedal
Upper shifter
Flywheel

Need to get
Clutch set
Slave cylinder
Engine plate (what works?)

Anything I am missing?

Re: First Time Bronco Owner - 1969 Bronco

Posted: Sat Dec 10, 2016 12:59 am
by Eck
Do you have the clutch line? Also- the fluid? I recommend the Redline MTL.

Re: First Time Bronco Owner - 1969 Bronco

Posted: Sat Dec 10, 2016 7:16 am
by Gunnibronco
If you end up buying an Atlas, I have a 3/4" spacer kit that I didn't use. Let me know if you need it.

Re: First Time Bronco Owner - 1969 Bronco

Posted: Sat Dec 10, 2016 11:47 pm
by pgilbeau
The process of tubing the front and the axle swap are getting started.

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Re: First Time Bronco Owner - 1969 Bronco

Posted: Sat Dec 10, 2016 11:52 pm
by akaFrankCastle
Yeah, I'd say it's started alright! Wow!

Re: First Time Bronco Owner - 1969 Bronco

Posted: Sun Dec 11, 2016 7:12 am
by Gunnibronco
No turning back now!

Re: First Time Bronco Owner - 1969 Bronco

Posted: Sun Dec 11, 2016 7:39 am
by pgilbeau
It will be fine, tube work is going to be kind of like the Scout below, all the stock sheet metal will bolt back on. Threw in a shot of the front axle almost done. I am looking forward to seeing how the tube work comes out.

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Re: First Time Bronco Owner - 1969 Bronco

Posted: Sun Dec 11, 2016 7:50 am
by cravenbronco
Looking good

Re: First Time Bronco Owner - 1969 Bronco

Posted: Sun Dec 11, 2016 8:21 am
by Rox Crusher
Whoa, at first glance I thought "how the hell did he get that thing painted so quick?"

Looks like your gonna have a nice and capable rig when your done !

Re: First Time Bronco Owner - 1969 Bronco

Posted: Wed Dec 14, 2016 3:48 pm
by pgilbeau
Front end waiting on hubs while the motor gets buttoned back up. Went to do the Explorer front dress swap and found some leaks and the need for a new timing chain, gears, and oil pump.

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Re: First Time Bronco Owner - 1969 Bronco

Posted: Mon Dec 26, 2016 9:09 pm
by pgilbeau
I think I am having withdrawals since my Bronco is in the shop getting tube work, etc. done. Got a chance to do some Bronco related work today. Picked up stuff from powder coating and started reassembly. Pedals are now ready for the ZF5 swap and rebuilt with all new bushings and pads.

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Re: First Time Bronco Owner - 1969 Bronco

Posted: Tue Dec 27, 2016 8:19 am
by Jesus_man
Wow, that'll be purdy!!

Re: First Time Bronco Owner - 1969 Bronco

Posted: Tue Dec 27, 2016 8:30 am
by Strike2
Those are nice! I didn't know Santa powder coated.

Re: First Time Bronco Owner - 1969 Bronco

Posted: Tue Dec 27, 2016 9:25 am
by pgilbeau
Strike2 wrote:Those are nice! I didn't know Santa powder coated.

Didn't even think of it like that, lol!

Found these on Facebook this morning, I like the way it still looks like a Bronco with the sheet metal off.

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Re: First Time Bronco Owner - 1969 Bronco

Posted: Tue Dec 27, 2016 9:49 am
by Jesus_man
That looks killer! I can't wait to see this rig flexed out on rocks!

Re: First Time Bronco Owner - 1969 Bronco

Posted: Tue Dec 27, 2016 12:24 pm
by Gunnibronco
That looks great. I'm jealous, I wish I had a tubing bender (and the skills to use one).

Re: First Time Bronco Owner - 1969 Bronco

Posted: Tue Dec 27, 2016 12:49 pm
by pgilbeau
Jesus_man wrote:That looks killer! I can't wait to see this rig flexed out on rocks!


Thats the plan, I didn't do any wheeling this past summer so going to do a lot this summer.

Gunnibronco wrote:That looks great. I'm jealous, I wish I had a tubing bender (and the skills to use one).


I feel the same way, some day I will learn to do this stuff. Right now I am just the guy with the ideas.

Re: First Time Bronco Owner - 1969 Bronco

Posted: Wed Dec 28, 2016 10:01 am
by cravenbronco
Looking good can't wait to see it in person.

Re: First Time Bronco Owner - 1969 Bronco

Posted: Wed Dec 28, 2016 2:04 pm
by Strike2
Vey Cool tubing work looks great!

Re: First Time Bronco Owner - 1969 Bronco

Posted: Sat Jan 07, 2017 11:22 pm
by pgilbeau
Transmission and T-case swap getting started, ended up pulling the motor since it was only bolted to the trans. Having the tubing removable is working out well.

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